Precast Mesh & Bar Chairs | Made in Australia - Available at Novaplas

Precast Mesh & Bar Chairs

Baseless Panel Chairs

Baseless Panel Chair

Panel Chairs are used extensively in precast and building site applications. The Panel Chair Read More...

is used to support single layered mesh in tilt-up, precast panels and some suspended deck applications. Because the chair has four strong, stable legs, it can support mesh without collapsing or tipping, even if somebody walks over it.

Pointed legs ensure minimum visibility on the surface of the concrete. The chair is coloured a consistent grey so that it matches the colour of the concrete.

The easy clip-on mechanism allows for the chair to swing into a vertical position when lowering the mesh into the form. Additionally, it suits all mesh sizes including Y12 bars.

Size Availability:

Part No.	Cover (a/b)	Qty/Bag
BPANEL30/40	30/40mm	100
BPANEL50/65	50/65mm	100
BPANEL65/75	65/75mm	100

Ideal for:

Precast and tilt-up panels
Suspended decks

Fast Clip Bar Chairs

Fast clip bar chair support

Fast Clip-on Barchairs (FCB’s) are designed to make steel fixing and traceability easier,Read More...

hence each chair is identified by cover. They are made from quality materials and come in two head sizes. FCB’s accommodate different bar sizes, namely, 4mm to 20mm bar and 20mm to 36mm bar. The Fast Clip Chair range is designed for minimal exposure and therefore coloured grey to match the concrete.

Size Availability:

Part No.	Cover	Qty/Bag
FCB15	15mm	100
FCB20	20mm	100
FCB25	25mm	100
FCB30	30mm	100
FCB35	35mm	100
FCB40	40mm	100
FCB45	45mm	100
FCB50	50mm	100
FCB60	60mm	100
FCB65	65mm	100
FCB75	75mm	100

Ideal for:

Precast and Tilt-Up
Suspended decks
Beams, walls and panels

Fast Clip Mesh Chairs

Fast clip mesh support

Fast Clip-on Mesh Chairs are for mesh support. FCM’s are available in a wide range Read More...

of cover sizes from 20mm to 75mm. The chair is designed to clip easily to the intersection of the mesh, therefore providing greater strength and stability.

Fast Clip Mesh Chairs are coloured grey so that they can match the concrete. These chairs have minimal exposure, hence they are ideal for precast manufacturers and tilt-up construction.

Size Availability:

Part No.	Cover	Qty/Bag
FCM20	20mm	100
FCM25	25mm	100
FCM30	30mm	100
FCM35	35mm	100
FCM40	40mm	100
FCM50	50mm	100
FCM65	65mm	100
FCM75	75mm	100

Ideal for:

Tilt-Up and Precast Panels
Suspended Slabs
Slab on Ground with bases

Top Deck Spacer

TDK Top Deck Spacer

Top Deck Spacers are ideal for supporting both top mesh and top reinforcing bars in Read More...

suspended decks, as well as thick precast and tilt-up panels and any tall spacer applications, where strength and stability is critical.

TDK’s are load tested to exceed 300kg. The spacer leaves a minimal footprint and is supplied in grey colour. Suitable for Class 1 and Class 2 finishes.

Unlike wire alternatives, the top deck spacer will not rust or spread under normal construction loads and can still be handled in extreme heat.

In addition, there is a cross bar between the dual supports, to allow tying the reo with wire, if required.

Size Availability:

Part No.	Height a/b	Qty/Bag
TDK65/75	65/75mm	50
TDK90/100	90/100mm	50
TDK110/120	110/120mm	50
TDK130/140	130/140mm	50
TDK150/160	150/160mm	50
TDK170/180	170/180mm	50
TDK190/200	190/200mm	50

All top deck spacers are combination spacers (dual heights).

* For heights below 65mm the Novabone range is available.

Ideal for:

Top reo in Suspended Decks or Beams
Thick Precast and Tilt-Up Panels
Thick Concrete Elements
All reo especially bars exceeding 16mm

Bottom Deck Spacer

Bottom deck spacers

The Bottom Deck Spacer is used for supporting both mesh and large bars in Read More...

suspended decks, precast beams and panels, and tilt-up applications. Bottom Deck Spacers are lighter, offer dual heights and have no rust problems in contrast to wire chairs and concrete blocks in several applications .

Bottom Deck Spacers are strong and stable, furthermore, they have 5 small dimples that ensure minimal form contact. The dimples also allow for tie wire to be placed under the spacer for fixing reo if required.

Having supports for the reo with no clips means one spacer fits all common reo size, saves steel-fixing time in horizontal applications, and the strain on hands pushing clips continually. Supplied in a grey colour, suitable for Class 1 and Class 2 finish.

Size Availability:

Part No.	Height (a/b)	Qty/Bag
BPDS15/20	15/20mm	100
BPDS25/30	25/30mm	100
BPDS35/40	35/40mm	100
BPDS45/50	45/50mm	100

All bottom deck spacers are combination spacers (dual heights).

* For heights over 50mm and up to 220mm, the Novabone, Topdeck, B Panel & Deck Chair range are also available.

Ideal for:

• Suspended Decks and Beams
• Tilt-Up Panels
• Precast Panels and Beams
• Blinding Concrete

Heavy Duty Novabone

Heavy Duty Novabone Spacers

The Novabone bar spacer has been designed specifically for heavy weight and large Read More...

diameter reinforcing bars. Novabones are used in concrete beams for structures such as bridges and have the following features.

Novabones are an economical alternative to concrete moulded spacers
Greater stability from flat base
Also known as Dog Bone Spacers
Manufactured from high strength engineering polymer as a result they have superior strength
Coloured grey specifically to match concrete
Has similar expansion and contraction rates to concrete
Moisture resistant therefore they will not rust
Central hole for tie wire
Withstands high ambient temperatures
Laboratory tested
Registered Design granted

Size Availability:

Part No.	Height (a/b/c/d)	Qty/Bag
NB20/35	20/25/30/35mm	100
NB40/55	40/45/50/55mm	100
NB60/75	60/65/70/75mm	50

Novabones are ideal for:

Columns, Tee Roff & Super Tee Beams.

750mm Continuous Deck Rail

BDR075 Deck Rail on Base

The 750mm long plastic Deck Rail is a continuous spacer which is strong and stable for Read More...

formwork applications. The Deck Rail is designed with sets of vertical legs at approximately 75mm centres and another vertical leg in between the sets, thus allowing a free concrete flow. They have pointed tips on the base so that they have minimal form contact.

In addition, another feature is the unique connection system at each end to enable joining to any given length on site. Even more, once connected, the clip will not separate, which is important for large projects.

Deck Rails eliminate the need for either clipping bar chairs onto the reinforcement or “chairing up” after the reinforcement has been placed.

Size Availability:

Part No.	Height	Qty/Bag
BDR025	25mm	25
BDR030	30mm	25
BDR035	35mm	25
BDR040	40mm	25
BDR045	45mm	25
BDR050	50mm	25
BDR055	55mm	25
BDR060	60mm	25
BDR065	65mm	25
BDR070	70mm	25
BDR075	75mm	25

Ideal for:

Suspended Decks
Precast or Tilt-Up Panels
Insitu Precast Beams
Slabs on Blinding Concrete

Circular Spacer

Circular spacer with reo

Circular Spacers are designed and manufactured from quality plastics, for strength Read More...

and stability, and are coloured grey. The unique design offers accurate cover for 360 degrees.

The wagon wheel spacer will not twist when in position, due to the built-in sleeves which adjust to hold a wide range of bar sizes firmly. As a result, when the size of the bar increases, the cover remains the same.

The circular spacer has an open construction, therefore it will not interrupt concrete flow. It is designed to be connected to the fitment so that it is in a vertical position, enabling it to rotate when the formwork is assembled.

Size Availability

For 3 – 6mm Bar Diameter:

Part No.	Cover (x)	OD (y)	Qty/Bag
CA12CR6	12mm	30mm	100
CA15CR6	15mm	35mm	100
CA20CR6	20mm	45mm	100
CA25CR6	25mm	55mm	100
CA30CR6	30mm	65mm	100

For 8-12mm Bar Diameter:

Part No.	Cover (x)	OD (y)	Qty/Bag
CB15CR12	15mm	40mm	100
CB20CR12	20mm	50mm	100
CB25CR12	25mm	60mm	100
CB30CR12	30mm	70mm	100
CB40CR12	40mm	90mm	100
CB50CR12	50mm	110mm	100
CB65CR12	65mm	145mm	100
CB75CR12	75mm	160mm	100

Ideal for:

Civil precast and commercial construction
Columns and piers
Bar spacers in conduit

Panel ID Plates

Panel ID Plates

Panel Identification Plates are ideal for marking concrete panels permanently. They are cast Read More...

into panels specifically for clear identification, quality control details and specifications.

If needs be, the Panel ID Plates can be removed after installation.

Size: 180mm x 75mm

Formwork Conduit & Cones

Conduit_Tie

Plastic cones and conduit are used in order to provide accurate clearance for formwork Read More...

tie systems with 15mm or 20mm tie bars. Conduit is supplied in 2.90m metre lengths.

Pile Cage Spacers

13-Pile-Cage-Spacers

Cage spacers are designed and manufactured from quality plastics, for strength Read More...

and stability. The unique design offers accurate cover for 360 degrees. The spacer will not twist when in position due to the in-built sleeves which adjust to hold a wide range of bar sizes firmly.

The cage spacer has built in locking tabs which lock it in place, hence preventing the cage spacer falling off.

Panel Fillet & False Joint

17-Panel-Fillet

Fillet is nailed or glued to formwork, therefore creating a neat chamfer on panel edges. Read More...

It is available in a large or small profile. In addition, the small profile is also available with the nailing tail or strip.

For architectural appearances, the reusable False Joint (dummy joint) will form a decorative joint in precast concrete panels when casting.

Size Availability:

Panel & Formwork Accessories

18-Pane-Form-Work-Accessories-

Patch Plates are coloured grey to specifically match concrete. They are simply Read More...

adhered over voids in the panels together with a construction adhesive. Furthermore, Patch Plates are designed with a hinged cap to provide a firm fit over the dowel.

Each size is 75mm long with a 10mm internal pin to locate the dowel and create the void for expansion. In addition, the relevant dowel size is marked on the end of each cap.

Glue on Ferrule Locator

26-Gue-on-Plates

Plastic glue-on plates are connected to formwork with either double sided tape or an Read More...

appropriate liquid adhesive. Therefore, after dismantling the formwork the plate can be easily removed leaving the insert in a 5mm recess.

Nailing Plates

36-Nailing-Plates

The reusable plastic nailing plate is simply nailed to formwork, and the ferrule screws Read More...

on to the thread. As a result, after removing formwork, the plastic nailing plate is unscrewed from the ferrule to leave a 10mm deep recess.

Popular sizes are also available with built-in antennae for easy location of plates after casting. Furthermore, where coil threaded ferrules are used at bracing locations, a special nailing plate is available.

ANTENNAE CAPS

38-Antennae-Caps

Antennae Caps are used to protect the threads of ferrules while pouring concrete Read More...

and screeding. In addition, Antennae Caps provide an effective seal through a tight push fit and a ridge which locks into the thread.

Sizes are colour coded for easy reference.

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